Brass & Bronze Sand Castings CNC Machining 1-2,000 lbs

Brass and Bronze Sand Castings, Machined In-House from Prototype to Production

Mills, Wyoming

ENGINEERING SUPPORT

PATTERN SHOP

IN-HOUSE CNC

HEAT TREAT

QUALITY CONTROL

ERP + TRACEABILITY

CAPABILITIES

Redundancy Built In. Control Kept In-House.

Pattern Making

In-house tooling builds, repair, and maintenance for repeatable, long-run production.

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Coremaking

Multiple core materials and high daily throughput, including a custom Palmer Coremaker.

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Green Sand Molding

Two independent high-production lines, multiple alloys per shift.

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No-Bake / Air Set Molding

Two lines for high-volume and specialty/prototype work, 1–2,000 lbs.

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Melting & Heat Treat

Four furnaces; up to 80,000 lbs/day and 5,000 lbs per pour. In-house heat treat.

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CNC Machining

Five turning centers and two CNC mills for finished, ready-to-install parts.

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Inspection & Quality

In-house spectrometer, ERP traceability, ISO 9001:2015 quality system.

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Square-foot facility built for expansion
Pounds of melt capacity per shift (single shift operation)
Casting weight range (lbs) in brass/bronze

Industries Served

Components for the Systems People Depend On.

Pump & Valve

PUMP & VALVE

Flow control components

Water Meter

Water Meter

Precision housings

FIRE PROTECTION

FIRE PROTECTION

Hydrants & fittings

ELECTRICAL

ELECTRICAL

Conductive Alloys

LIGHTING

LIGHTING

Architectural castings

Marine

MARINE

Corrosion resistance

IRRIGATION

IRRIGATION

Agriculture reliability

Water Treatment

Water Treatment

Demanding duty cycles

Heritage

Craftmanship You Can Measure.

EARLY OPERATIONS:
Foundational years building a reputation on quality, service, and repeatability — including casting a 2,080-pound Liberty Bell replica (originally cast at Buckeye Brass, the foundry that preceded Excal) that still stands in our lobby today.

GROWTH & EXPANSION:
Investment in molding lines, furnaces, machining, and inspection systems — growing the facility to meet the demands of customers across North America.

FOUNDRION GROUP:
Expanded capacity and reach across the Western U.S. and North America, with the stability and resources of a broader casting network behind us.

facility strength

Built for Continuity and Scale.

  • Two independent high-production green sand molding & pouring lines
  • Two air set/no-bake lines (high-volume + specialty/prototype)
  • Four melting furnaces (combined 60,000 lbs/day; up to 4,000 lbs in a single pour)
  • Expansive cleaning room with multiple cutting & grinding options
  • Robust ERP for orders, QC, purchasing, and service capabilities
DISA

ALLOYS

Material Expertise Across Brass, Bronze, and More.

Brass & Bronze Alloys

Common Grades Poured (partial list):

C836

C838

C844

C854

C862

C863

C864

C865

C867

C873

C875

C876

C87610

C87850

C89833

C89836

C903

C905

C922

C927

C929

C932

C937

C938

C952

C953

C954

C955

C958

C964

C995

C997

Stainless Steel Alloys

Common Grades Poured:

316

316L

Quality & Verification

  • IN-HOUSE SPECTROMETER Brass, bronze, stainless
  • TRACEABILITY
    ERP-driven control for consistency
  • PROCESS DISCIPLINE
    ISO 9001:2015 quality system

Quickest RFQ includes:

READY TO BUILD SOMETHING THAT LASTS?